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Battery Manufacturing in the US - Market Research Report (2014-2029)

Eddie Gonzales Eddie Gonzales New York, United States Last Updated: October 2024 NAICS 33591

Revenue

$11.9bn

2024

$11.9bn

Past 5-Year Growth

Profit

$X.Xbn

Employees

28,752

Businesses

221

Wages

$X.Xbn

Battery Manufacturing in the US industry analysis

Battery manufacturers have faced significant revenue volatility over recent years. The 2020 pandemic significantly hurt consumer spending, pressured exports and disrupted supply chains, resulting in revenue dipping. As demand for electric vehicles (EV) has strengthened, demand for lithium-ion battery packs has swelled in tandem. In response, battery manufacturers have accepted several new entrants specializing in EV battery pack manufacturing, making future demand for automotive batteries promising. Although demand for batteries bounced back during the 2021 recovery, unfavorable economic conditions, including elevated inflation, weakened battery sales. As a result, revenue has grown at an estimated CAGR of 0.6% to $11.9 billion through the end of 2024, including a 1.1% boost in 2024 alone.

Trends and Insights

  • Battery manufacturers are experiencing steady demand driven by the latest innovations. These include faster charging times, reduced weight and smaller sizes, enabling producers to meet consumer and buyer needs for more efficient and compact energy solutions.
  • Battery manufacturers cater to various industries and consumers. Producers sell different battery types through retail and wholesale channels domestically and globally, providing crucial energy solutions for numerous applications.
  • Battery manufacturers benefit from being close to downstream markets, particularly near downstream manufacturing sectors. These strategies enable producers to give buyers access to new technological innovations, providing a competitive edge in the rapidly evolving industry.
  • Battery producers are racing to cut costs and shrink sizes. Companies aim to develop the most durable, compact batteries at the lowest prices, driving intense internal competition.

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  • Market estimates from 2014-2029
  • Critical performance data and rankings
  • Detailed analysis of competitive forces and the external environment
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Industry Statistics and Trends

Market size and recent performance (2014-2029)

Industry revenue has grown at a CAGR of 0.6 % over the past five years, to reach an estimated $11.9bn in 2024.

Trends and Insights

Developing more efficient, longer-lasting batteries is the focus of innovation

  • Battery manufacturers continuously invest in developing more efficient, longer-lasting batteries to boost profit and differentiate products from low-cost imports. This trend creates significant competition among manufacturers to develop the next new technology.
  • Additional trends and insights available with purchase
Battery Manufacturing in the US
Revenue (2014-2029)
IBISWorld Logo Source: IBISWorld

Industry outlook (2024-2029)

Market size is projected to grow over the next five years.

Trends and Insights

Battery manufacturers will move toward sustainable technologies

  • Downstream manufacturers will continue facing growing demand for rechargeable batteries, particularly impacting those battery producers supplying to the consumer electronics and automotive manufacturing industries.

Biggest companies in the Battery Manufacturing in the US

Company
Market Share (%)
2024
Revenue ($m)
2024
Profit ($m)
2024
Profit Margin (%)
2024
Clarios
3,017.3
328.8
10.9
Enersys
1,455.1
158.0
10.9
Energizer Holdings, Inc.
1,178.8
70.8
6.0

To view the market share and analysis for all 9 top companies in this industry, view purchase options.

Products & Services Segmentation

Battery Manufacturing in the US
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including Primary batteries, Secondary batteries and Other. Primary batteries is the largest segment of the Battery Manufacturing in the US.

Trends and Insights

Secondary batteries were the first rechargeable battery introduced for commercial use

  • Secondary batteries can be electrically recharged, enabling consumers to get multiple uses out of a single battery. Most of these batteries are for automobile starting, lighting and ignition (SLI) applications. Secondary batteries are also broadly used in cell phones, computers and other new technologies.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

Battery manufacturers produce storage and primary batteries. Storage batteries are also known as secondary or rechargeable batteries; primary batteries are nonrechargeable. Battery products have a variety of uses in the automotive and transport sectors and in cell phones, medical equipment and households.

What's included in this industry?

Primary battery manufacturingLead battery manufacturingBattery part manufacturingOther battery product manufacturing, including alkaline manganese primary batteries and flashlight batteries

Companies

ClariosEnersysEnergizer Holdings, Inc.

Purchase this report to view all 9 major companies in this industry.

Related Terms

PRIMARY BATTERYPRIMARY CELLDRY CELLSTORAGE BATTERYBATTERYRECHARGEABLENONFERROUS METALSORIGINAL EQUIPMENT MANUFACTURERS (OEM)

Industry Code

NAICS 2017

NAICS 33591 - Battery Manufacturing in the US

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

Battery manufacturers are experiencing steady demand driven by the latest innovations. These include faster charging times, reduced weight and smaller sizes, enabling produce...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2014-2023) and forecast (2024-2029)
  • Employees, including historical (2014-2023) and forecast (2024-2029)
  • Businesses, including historical (2014-2023) and forecast (2024-2029)
  • Profit, including historical (2014-2024)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Battery manufacturers cater to various industries and consumers. Producers sell different battery types through retail and wholesale channels domestically and globally, provi...

In this chapter

  • Products & Services
  • Major Markets
  • International Trade

Key metrics

  • Largest market segment and value in 2024
  • Product innovation level
  • Total imports, level and trend
  • Total exports, level and trend
  • Trade Balance

Charts

  • Products & services segmentation in 2024
  • Major market segmentation in 2024
  • International trade, including imports by country and exports by country

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services
  • Recent trends in import and export volumes, country of origin or destination, and expected future trends

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

Battery manufacturers benefit from being close to downstream markets, particularly near downstream manufacturing sectors. These strategies enable producers to give buyers acc...

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each state
  • Share of population compared to establishments in each region in 2024

Tables

  • Number and share of establishments in each state in 2024
  • Number and share of revenue each state accounts for in 2024
  • Number and share of wages each state accounts for in 2024
  • Number and share of employees in each state in 2024

Detailed analysis

  • Geographic spread of the industry across North America, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

Battery producers are racing to cut costs and shrink sizes. Companies aim to develop the most durable, compact batteries at the lowest prices, driving intense internal compet...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2019-2024
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

Clarios leads the industry with nearly 40.0% of revenue. The company has secured lucrative contracts with numerous downstream manufacturers, highlighting its dominant positio...

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2020 through 2024
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2024
  • Overview of Clarios's performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of Enersys's performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of Energizer Holdings, Inc.'s performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of revenue, market share and profit margin trend for 6 additional companies

Detailed analysis

  • Description and key data for Clarios, and factors influencing its performance in the industry
  • Description and key data for Enersys, and factors influencing its performance in the industry
  • Description and key data for Energizer Holdings, Inc., and factors influencing its performance in the industry
  • Description, key data and performance trends for 6 additional companies

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

Consumer spending drives battery manufacturers’ success. When consumers have more disposable income, they become more willing to buy portable electronics, boosting demand for...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2014-2029) 
  • Assistance historical data and forecast (2014-2029) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Battery manufacturers face high purchase costs. These costs remain elevated because most expenses go towards input materials, which can be highly volatile and are necessary t...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Investment vs. share of economy

Data tables

  • Industry Multiples (2017-2022)
  • Industry Tax Structure (2017-2022)
  • Income Statement (2017-2022)
  • Balance Sheet (2017-2022)
  • Liquidity Ratios (2017-2022)
  • Coverage Ratios (2017-2022)
  • Leverage Ratios  (2017-2022)
  • Operating Ratios (2017-2022)
  • Cash Flow & Debt Service Ratios (2014-2029)
  • Revenue per Employee (2014-2029)
  • Revenue per Enterprise (2014-2029)
  • Employees per Establishment (2014-2029)
  • Employees per Enterprise (2014-2029)
  • Average Wage (2014-2029)
  • Wages/Revenue (2014-2029)
  • Establishments per Enterprise (2014-2029)
  • IVA/Revenue (2014-2029)
  • Imports/Demand (2014-2029)
  • Exports/Revenue (2014-2029)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2014-2029)
  • IVA (2014-2029)
  • Establishments (2014-2029)
  • Enterprises (2014-2029)
  • Employment (2014-2029)
  • Exports (2014-2029)
  • Imports (2014-2029)
  • Wages (2014-2029)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Battery Manufacturing in the US industry in United States in 2024?

The market size of the Battery Manufacturing in the US industry in United States is $11.9bn in 2024.

How many businesses are there in the Battery Manufacturing in the US industry in 2024?

There are 221 businesses in the Battery Manufacturing in the US industry in United States, which has grown at a CAGR of 4.1 % between 2019 and 2024.

Has the Battery Manufacturing in the US industry in United States grown or declined over the past 5 years?

The market size of the Battery Manufacturing in the US industry in United States has been growing at a CAGR of 0.6 % between 2019 and 2024.

What is the forecast growth of the Battery Manufacturing in the US industry in United States over the next 5 years?

Over the next five years, the Battery Manufacturing in the US industry in United States is expected to grow.

What are the biggest companies in the Battery Manufacturing in the US market in United States?

The biggest companies operating in the Battery Manufacturing market in United States are Clarios, Enersys and Energizer Holdings, Inc.

What does the Battery Manufacturing in the US in United States include?

Primary battery manufacturing and Lead battery manufacturing are part of the Battery Manufacturing in the US industry.

Which companies have the highest market share in the Battery Manufacturing in the US in United States?

The company holding the most market share in United States is Clarios.

How competitive is the Battery Manufacturing in the US industry in United States?

The level of competition is moderate and steady in the Battery Manufacturing in the US industry in United States.

Related Industries

Widen your competitive advantage with related industries

Competitors

  • Power Conversion Equipment Manufacturing in the US

Complementors

  • Audio & Video Equipment Manufacturing in the US
  • Lighting & Bulb Manufacturing in the US
  • Electrical Equipment Manufacturing in the US

International industries

  • Battery Manufacturing in Canada
  • Power Automation Products and Other Electrical Equipment Manufacturing in Australia
  • Battery & Accumulator Manufacturing in the UK
  • Herstellung von Batterien und Akkumulatoren
  • Battery & Accumulator Manufacturing in Germany

View all industries in United States

Methodology

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Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in the US include: 

  • US Census Bureau
  • US Bureau of Labor Statistics
  • US International Trade Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

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